If you own a Can-Am Outlander, you know how important it is to get the most out of your ride. One of the best ways to boost your ATV’s performance and sound is by upgrading your exhaust system.
But with so many options out there, how do you choose the right one for your needs? You’ll discover everything you need to know about Can-Am Outlander exhaust systems—from improving power and fuel efficiency to creating that satisfying roar you crave.
Keep reading to find out how the right exhaust can transform your riding experience.
Benefits Of Upgrading Exhaust Systems
Upgrading the exhaust system on your Can-Am Outlander can improve your vehicle’s overall performance. A better exhaust helps the engine run more smoothly and efficiently.
This upgrade is popular for riders who want stronger power, better fuel use, and a nicer sound from their machine.
Increased Horsepower And Torque
A high-quality exhaust system helps the engine breathe better. This lets the engine push out more power and torque.
With more horsepower and torque, your Outlander can accelerate faster and handle tough trails with ease.
Improved Fuel Efficiency
A good exhaust system reduces engine strain by improving airflow. This helps your engine burn fuel cleaner and use less gas.
Better fuel efficiency means you can ride longer without stopping to refuel. This saves money and time on trips.
Enhanced Sound Quality
Upgraded exhausts often produce a deeper, more aggressive sound. This gives your Outlander a strong and exciting voice on the trail.
The improved sound can make riding more enjoyable and help you feel more connected to your machine.
Types Of Exhaust Systems
The exhaust system on a Can Am Outlander affects sound, power, and performance.
There are different types of exhausts made for various needs and styles.
Slip-on Exhausts
Slip-on exhausts replace only the muffler part of the system. They are easy to install and usually cost less than full systems.
These exhausts improve sound and may add a small boost to engine power.
Full System Exhausts
Full system exhausts replace the entire exhaust line from the engine to the muffler. This change can increase power and improve throttle response.
- Better airflow compared to slip-ons
- Heavier modifications and installation
- More expensive but offers higher performance
Dual Exhaust Systems
Dual exhaust systems have two separate exhaust outlets. This setup can improve exhaust flow and engine breathing.
| Feature | Benefit |
| Two Pipes | Better exhaust flow |
| Unique Sound | Deeper, louder tone |
| Performance | Increased horsepower in some models |
Materials Used In Exhaust Systems
Exhaust systems for Can-Am Outlander use different materials. These materials affect the strength, weight, and heat resistance.
Choosing the right material helps improve the system’s life and performance.
Stainless Steel
Stainless steel is strong and resists rust well. It lasts long even in wet or muddy conditions.
This material handles high heat without losing shape or strength. It also looks shiny and clean.
Aluminum
Aluminum is lighter than stainless steel. It helps reduce the overall weight of the exhaust system.
This metal also resists rust but can dent more easily. It works well in cooler climates.
Titanium
Titanium is very strong and very light. It is often used in high-performance exhaust systems.
This material resists heat and corrosion well. Titanium parts can be expensive but last a long time.

Credit: empireindustriesinc.com
Top Brands For Can-am Outlander Exhausts
Choosing the right exhaust system can improve your Can-Am Outlander’s performance. Good exhausts help with power and sound. Many brands make exhausts that fit well and last long.
Below are three popular brands known for quality Can-Am Outlander exhaust systems. Each brand offers unique features and designs to suit different needs.
Hmf Racing
HMF Racing makes exhausts focused on power and durability. Their systems often use stainless steel and aluminum. This helps keep the exhaust light and strong.
HMF exhausts give a deep, aggressive sound. Many riders like the boost in throttle response. These systems fit well on various Can-Am Outlander models.
- Stainless steel and aluminum materials
- Improves throttle response
- Deep, aggressive exhaust tone
- Designed for durability and light weight
Big Gun Exhaust
Big Gun Exhaust offers a wide range of options for Can-Am Outlanders. Their systems are known for strong performance and easy installation. Big Gun uses high-quality materials.
The exhausts provide good sound without being too loud. They improve engine efficiency and help with power delivery. Big Gun fits many Outlander years and engine sizes.
- Wide range of exhaust options
- High-quality materials for long life
- Balanced sound and performance
- Fits many Outlander models and engines
Fmf Racing
FMF Racing is a trusted brand in off-road exhausts. Their Can-Am Outlander systems boost power and reduce weight. FMF uses advanced designs for better flow and sound.
FMF exhausts are popular for their aggressive sound and performance gains. They also focus on easy fit and durability. These exhausts suit riders who want a sporty feel.
- Advanced design for improved airflow
- Lightweight and durable materials
- Aggressive sound with good power gains
- Easy to install on Can-Am Outlanders
Installation Tips And Tricks
Installing a Can Am Outlander exhaust system can boost your ATV’s performance. Proper setup saves time and avoids damage. Follow these tips to install it right.
This guide covers tools needed, step-by-step instructions, and common errors to avoid during installation.
Tools Needed For Installation
- Socket wrench set
- Torque wrench
- Screwdrivers (flathead and Phillips)
- Rubber mallet
- Anti-seize lubricant
- Gloves and safety glasses
- Exhaust gasket (if not included)
Step-by-step Installation Guide
- Park the ATV on a flat surface and let the engine cool.
- Remove the old exhaust system using the socket wrench.
- Clean the exhaust ports and mounting areas thoroughly.
- Apply anti-seize lubricant to bolts and threads.
- Place the new exhaust gasket in position.
- Attach the new exhaust system and hand-tighten bolts.
- Use the torque wrench to tighten bolts to the manufacturer’s specs.
- Check for proper alignment and clearance around the exhaust.
- Start the engine and listen for leaks or unusual noises.
- Retighten bolts if necessary after a short test ride.
Common Installation Mistakes
| Mistake | Effect | How to Avoid |
|---|---|---|
| Not using anti-seize | Bolts seize and break | Apply lubricant on threads |
| Skipping gasket replacement | Exhaust leaks | Always install new gasket |
| Over-tightening bolts | Damaged threads or parts | Use torque wrench to spec |
| Poor alignment | Rattling and damage | Check clearance before tightening |
| Installing on hot engine | Burn risk and damage | Wait until engine cools |
Maintenance And Care
Keeping your Can-Am Outlander exhaust system in good shape helps your vehicle run well. Regular care stops damage and keeps it safe.
Follow simple steps to clean, check, and protect your exhaust system for long use.
Cleaning The Exhaust System
Cleaning removes dirt and grime that build up on the exhaust. Use soft tools to avoid scratches and damage.
- Wait for the exhaust to cool before cleaning.
- Use a damp cloth or mild soap solution.
- Scrub gently to remove dirt and mud.
- Dry the surface with a clean cloth.
- Avoid harsh chemicals that can harm metal parts.
Inspecting For Damage
Look for cracks, rust, or loose parts to catch problems early. Damage can affect performance and safety.
| Damage Type | Signs to Watch For |
| Cracks | Visible splits or holes in the exhaust pipe |
| Rust | Orange or brown flakes on metal surfaces |
| Loose Parts | Rattling sounds or parts moving when touched |
Long-term Care Strategies
Protect your exhaust system over time by following these care tips. They help prevent wear and extend the system’s life.
Tips for Long-Term Care
- Store your vehicle in a dry place to avoid rust.
- Check exhaust clamps and mounts regularly.
- Use heat shields if riding in rough terrain.
- Schedule professional inspections once a year.
- Replace worn parts immediately to avoid bigger issues.
Performance Testing After Upgrade
Upgrading the Can-Am Outlander exhaust system can change how the vehicle performs. Testing the new system helps understand these changes.
Performance tests check power, sound, and ride quality. These tests show if the upgrade meets expectations.
Dyno Testing
Dyno testing measures engine power and torque. It shows how the exhaust affects performance at different speeds.
Tests compare stock exhaust with upgraded systems. Results often show small gains in horsepower and torque.
- Power output increases by 3-7% in most cases
- Improved throttle response after upgrade
- Smoother power delivery across RPM range
On-road Performance Checks
On-road checks test how the vehicle feels during real rides. They focus on acceleration, noise, and handling.
Riders notice better engine sound and a slight power boost. Handling remains stable with the new exhaust system.
- Enhanced engine sound without excessive noise
- Smoother acceleration on different terrains
- No negative impact on fuel efficiency
User Reviews And Feedback
Users share their experience after installing the upgraded exhaust. Their feedback helps others decide on the upgrade.
Most users report improved sound and better throttle response. Some mention easier maintenance and good build quality.
- Positive comments on louder, deeper exhaust tone
- Noticed slight increase in engine power
- Easy installation and durable materials

Credit: www.ebay.ca
Cost Considerations
Choosing the right exhaust system for your Can-Am Outlander requires thinking about cost. Prices vary widely based on features and build quality.
It is important to balance your budget with the performance and durability you need for your vehicle.
Budget-friendly Options
Some exhaust systems offer good performance without a high price tag. These are great for riders who want basic upgrades.
- Made from standard materials like aluminized steel
- Simple designs with fewer parts
- Easy to install and maintain
- May have limited sound and power improvements
High-end Exhaust Systems
Premium exhausts use high-quality materials and advanced designs. They improve power, sound, and durability.
| Feature | Budget-Friendly | High-End |
| Material | Aluminized Steel | Stainless Steel or Titanium |
| Performance Boost | Moderate | High |
| Sound Quality | Basic | Enhanced |
| Price Range | Low to Mid | High |
Value For Money
Look for exhaust systems that offer a good mix of price and features. This means getting solid performance without paying too much.
- Check product reviews and user feedback
- Consider warranty and customer support
- Think about how long the system will last
- Balance cost with improvements in power and sound

Credit: www.ebay.ca
Frequently Asked Questions
What Types Of Exhaust Systems Fit Can-am Outlander?
Can-Am Outlander models support various exhaust types, including slip-on, full system, and performance exhausts. Choose based on your riding style and power needs for best results.
How Do Aftermarket Exhausts Improve Outlander Performance?
Aftermarket exhausts reduce weight and improve airflow, boosting horsepower and torque. They also enhance throttle response and engine sound for a sportier ride.
Are Can-am Outlander Exhausts Easy To Install?
Most Can-Am Outlander exhaust systems are designed for straightforward installation. Basic mechanical skills and common tools usually suffice, allowing riders to upgrade without professional help.
Can I Use Stock Exhaust With Aftermarket Upgrades?
Yes, many riders keep the stock exhaust while adding aftermarket parts like mufflers. This can improve sound and performance without a full system replacement.
Conclusion
Can Am Outlander exhaust systems improve your ride. They help your engine breathe better and sound stronger. These systems often boost power and fuel efficiency. Installing one is usually easy and fits well. Choose a system that matches your riding style and needs.
Quality parts last longer and perform best. Regular care keeps your exhaust working great. A good exhaust can make your Outlander more fun to drive. Consider your options carefully before buying. Enjoy better performance and a richer sound on every ride.